Complete Guide on How to Produce a Tissue Paper
Tissue paper also known as Toilet paper rolls, toilet tissues or simply toilet rolls are primarily used by a wide range of people around the world for cleaning purposes.
They are used to clean excretions from the body, such as cleaning the urinal area of a woman’s body after urination and wiping away other bodily fluids such as blood, sperm, and so on.
Toilet paper can also be used to clean non-bodily objects such as flat surfaces (tables, desks, TV screens), household items (shoes, vases), and so on.
Furthermore, toilet paper is a very safe way to maintain your personal hygiene after using the toilet, whereas regular paper is too hard and ineffective.
Toilet paper is typically sold in rolls wrapped around a circular cardboard paper known as core-paper, hence the name “toilet rolls.”
Here’s a picture of what a toilet paper looks like below (see image below)
Now due to the numerous uses, daily needs and high demands for tissue papers, tissue paper production business therefore becomes a profitable business one can venture into and make profits from its daily sales.
Meanwhile, although tissue paper production is one of the lucrative businesses you can venture into, it however requires a professional good knowledge of how to produce a tissue paper in order to successfully generate profits from your tissue paper investment.
Even if you don’t have the background knowledge of how to produce a tissue paper, don’t worry because we are here for you.
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This article will guide you through the complete step-by-step of how you can produce tissue paper in a small, medium or large scale for business.
All you need to do is to produce all kinds of beautiful tissue paper rolls using the necessary raw materials and the right machinery available.
Tissue paper can be produced to appear in different colors like white tissue paper, black tissue paper, orange tissue paper, gold tissue paper, etc.
Regarding the market and sales, your target market should include Shops, Hotels, Hospitals, Restaurants, Fast food joints, Schools, Religious organizations, Corporate offices, Big supermarkets, Online wholesale and retail stores, and other places you feel have the need to use tissue papers for any possible reason.
Below are the different stages of tissue paper production process:
There are two types of machines that are commonly used in the production of tissue paper.
They are as follows: the locally manufactured tissue paper machine and the automatic tissue paper production machine.
The Locally Manufactured Tissue Paper Machines:
This is a local machine that rolls and churns out tissue paper, and the machines are cost effective. However, its production capacity is limited to a certain degree per day.
The Automatic Tissue Paper Production Machines:
This fully automated tissue paper production machine is more sophisticated and it does not require stress. As long as raw materials are available, the production capacity is limitless. It can produce up to 15000 thousand tissue paper rolls per day.
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Raw Materials Required for Tissue Paper Production
The following machines are required for a small-scale tissue paper manufacturing plant: the core making machine, the rewinding system, the band-saw cutter, the embossing unit, the perforating unit, etc.
The main raw material used in the production of tissue paper is jumbo roll. The materials used for packaging are polythene rolls, labels, and glues.
Jumbo rolls are semi-finished tissue paper products made in the United States and other countries around the world.
Step by Step Guide on How to Produce a Tissue Paper
Below are guides on how to produce a tissue paper either in a small scale or commercial scale for business:
1. A core is set to the rewinding machine before adjusting the Jumbo roll to it. This is important because it dictates the size of the tissue paper.
2. The automated machine will then start rewinding the jumbo roll, unwinding it to the core and stopping automatically when it reaches the desired size.
3. The long rolls are then fed through a cutting machine, where they are cut into tissue roll sizes.
4. The transparent polythene bags with your brand name on them are for packaging, and marketing will follow.
Factors to Consider before Setting up a Tissue Paper Production Business
1. Experience and Knowledge
Knowledge is said to be power, which is why knowledge of your business is required; you must know the necessary details and facts about your business in order to manage it effectively.
Participate in an internship program at any tissue paper manufacturing factory to learn about the business’s advantages and disadvantages.
You will need a business plan to help you decide what you need and what you hope to achieve or obtain. It should also include your financial forecast for the next year or two.
You will also need to decide what type of tissue paper you want to produce, as well as the scale on which you want to start the business, whether on a small or large scale; your business plan will help you decide and plan on this.
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2. Funding Sources
A reasonable amount of money will be required for you to begin.
Therefore it is important that you figure out how you can access funds for your business.
Alternatively, if you have a certain amount of money readily available to fund your custom tissue paper production business especially if you intend to start bulk tissue paper production then you can go ahead and fund your business yourself.
3. Acquire your raw materials and equipment
There are a few things you’ll need to get started with your business; it all depends on how you want it. If you want to start the production process from the beginning so you can monitor your quality, you’ll need:
1. Recycled paper pulps
2. Machine for perforating
3. A roller and slitting machine for industrial use
4. Jumbo recycling machines for pulp and waste paper
5. Machines for producing cores
6. Band-saw blade cutter
7. Machine for packaging
However, if you want a less time-consuming and faster method, you will need:
1. Extra-large rolls
2. Toilet paper cutter machine
3. Machine for packaging
4. Rewinding machine for paper rolls
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4. Technology is required
The machines used in production are the necessary technology; almost every process is carried out by machines, so technology is heavily involved in this business.
5. Location
Whatever location you choose for this business, it must be in an urban area and close to a densely populated area, as this will allow you to be close to your target market and provide them with easy access to your product.
Choosing a location is critical because it will help to drive up sales to a reasonable level without causing too much stress.
6. Registration of a Company Name
Every company or business entity is required to avoid the use of the name by another person and to assist in the clarification of future mistakes made by another person who decides to use your name without your consent, as this can result in legal action.
7. Staffing
Even if you will be running the business with machines, you will still need to hire people to operate the machines as well as those to do the distribution and marketing.
As a result, a minimum of 10-15 workers will be required.
8. Distribution and Packaging
This will aid in attracting customers to your product, as good and appealing packaging is required because when the packaging is good and appealing, it is certain to attract a large number of buyers to the product.
You must also create and establish a good distribution network in order to reach a large customer base. These two factors are critical in business and must be managed properly.
9. Marketing Suggestions
To promote your company and increase sales, you’ll need a solid marketing strategy. Though your growth rate will be slow and steady, you will be a leading producer in about a year.
Advertising on TV and radio stations is also highly recommended, as is the distribution of flyers and signboards indicating the location of your business.
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